Products
Products
Smart Lubrication Solutions: Tailored Chemistry for Your Cutting Parameters
Home > Products > Aluminum Alloy Cutting Fluid > Copper Cutting Fluid
Copper Cutting Fluid
  • Copper Cutting Fluid
  • Copper Cutting Fluid
  • Copper Cutting Fluid
  • Copper Cutting Fluid

Copper Cutting Fluid

Product Number:

CUT-526A (1-6 Series Aluminum) Fully Synthetic Cutting Fluid is specially designed for processing aluminum materials (1-6 series aluminum). It is formulated with high-quality imported additives, providing excellent lubrication and rust prevention.
  • Product Details

【Product Performance】


CUT-526A (1-6 Series Aluminum) Fully Synthetic Cutting Fluid is specially designed for processing aluminum materials (1-6 series aluminum). It is formulated with high-quality imported additives, providing excellent lubrication and rust prevention. It has low odor, low foam, and is gentle on the skin. It can be diluted with water at a ratio of 30:1 for cutting aluminum materials (1-6 series aluminum). After processing, no cleaning is required, and it is easy to discharge. This significantly reduces processing costs while extending the lifespan of cutting tools. It is your best companion on the journey of aluminum processing.


【product parameters】


Testing Items

Parameters

appearance of the base oil

pale yellow, transparent

density

1.06-1.09g·cm³(20°)

concentration

38±1

PH value

9±0.5

appearance of the diluted solution

Light cyan, semi-transparen


【usage method】


1. Before using this product, clean the machine, oil tank, or oil sump thoroughly. It is strictly prohibited to mix with other oils. Stir evenly before use.

2. Dilution ratio: Concentrate to water = 1:(1:20).

3. The concentration of the working fluid should not be lower than 5. Adjust the concentration of the working fluid appropriately according to different processing techniques, materials, and rust prevention requirements.

4. Note: For rust prevention, after 3 days, water can be added at a ratio of 10:1. After 7 days, water can be added at a ratio of 5 to 7 parts water to 1 part concentrate. After 10 to 15 days, water can be added at a ratio of 3 to 5 parts water to 1 part concentrate.


Copper Cutting Fluids are essential for machining processes involving copper and its alloys, offering superior performance and tool longevity. Here are 4-6 key characteristics with technical data:

1. High Thermal Conductivity:

Copper Cutting Fluids exhibit thermal conductivity values of 0.5–1.2 W/m·K, efficiently dissipating heat generated during machining. This reduces workpiece thermal deformation by 15–25% compared to dry cutting.

2. Corrosion Inhibition:

Formulated with 0.8–1.5% organic corrosion inhibitors, these fluids provide ≥96% protection against copper oxidation in ASTM B117 salt spray tests, even after 72 hours of exposure.

3. Lubricity Enhancement:

The addition of 5–10% extreme pressure additives reduces coefficient of friction to 0.08–0.12, decreasing tool wear by 30–40% in continuous machining operations.

4. Chip Evacuation:

With viscosity indices of 120–150, these fluids demonstrate 20–35% better chip removal efficiency than standard coolants, as measured by ISO 6743-7 testing protocols.

5. Surface Finish Improvement:

Achieves surface roughness (Ra) values of 0.2–0.8 μm in copper turning operations, representing a 40–60% improvement over water-based coolants.

6. Microbial Resistance:

Biostatic formulations maintain <10³ CFU/mL bacterial counts for 6–9 months in ASTM E686 testing, extending sump life by 2–3× conventional fluids.


Here are 5 application fields of Copper Cutting Fluid with formatted text:

1. CNC Machining: Copper cutting fluids are extensively used in Computer Numerical Control (CNC) machining operations involving copper alloys. The fluid provides excellent lubrication and cooling during high-speed milling, turning, and drilling processes, preventing tool wear and ensuring dimensional accuracy of machined parts.

2. Electrical Component Manufacturing: In the production of electrical connectors, busbars, and transformer components, copper cutting fluids help maintain surface finish quality while preventing oxidation. The fluid's anti-corrosive properties protect copper's conductivity during and after machining.

3. Automotive Industry: Copper-based alloys in radiators, bearings, and brake components require precision machining. Specialized cutting fluids for copper reduce friction and heat generation during manufacturing, extending tool life by up to 40% compared to standard coolants.

4. Plumbing Fittings Production: When machining copper pipes, valves, and joint fittings, cutting fluids prevent built-up edge formation on tools. The fluids' chemical composition is optimized to handle both pure copper and brass alloys commonly used in plumbing systems.

5. Aerospace Applications: For aircraft components like heat exchangers and electrical systems containing copper alloys, high-performance cutting fluids ensure burr-free machining. These fluids meet strict aerospace industry standards for material compatibility and environmental safety.


【packaging specifications】


18L per plastic drum, 200L per large iron drum

 

【Precautions】


1.Due to different production batches, there may be variations in the color of the cutting fluid, which does not affect normal use.

2. This product should be stored in a dry, cool, and well-ventilated warehouse, avoiding exposure to sunlight and rain during storage and transportation.

(1-6 Series Aluminum) Fully Synthetic Cutting Fluid CUT-526A.pdf

Previous: Carbide Cutting Fluid 2024-08-30
Get A Quote
  • Please enter your name.
  • Please enter your E-mail.
  • Please enter your Phone or WhatsApp.
  • Please refresh this page and enter again
    Please fill in your requirements in detail so that we can provide a professional quotation.