Carbide Cutting Fluid

【Product Performance】

CUT-526B Hard Alloy Grinding Fluid is specially designed for the grinding process of hard alloys. Formulated with high-quality imported additives, it boasts excellent lubrication and rust prevention properties. It effectively suppresses cobalt precipitation, has low odor, low foam, and is gentle on the skin.

【product parameters 】

【usage method】

1. Before using this product, clean the machine, oil tank, or oil sump thoroughly. It is strictly prohibited to mix with other oils. Stir evenly before use.

2. Dilution ratio: Concentrate to water = 1:(1:10).

3. The concentration of the working fluid should not be lower than 5. Adjust the concentration of the working fluid appropriately according to rust prevention requirements, with the best dilution ratio being concentrate to water = 1:(1-6).

4. Note: For rust prevention, after 3 days, water can be added at a ratio of 10:1. After 7 days, water can be added at a ratio of 5 to 7 parts water to 1 part concentrate. After 10 to 15 days, water can be added at a ratio of 3 to 5 parts water to 1 part concentrate.

Carbide Cutting Fluid: Key Characteristics and Performance Data

Carbide Cutting Fluids are essential for optimizing machining processes, particularly in high-speed operations involving tungsten carbide tools. Here are 4-6 critical features with technical data:

1. Extreme Pressure (EP) Lubrication
Formulated with sulfur/chlorine additives (8-12% concentration), these fluids reduce friction coefficients to 0.08-0.12 under 3GPa pressure, preventing tool welding and extending insert life by 40-60% compared to standard coolants.

2. Thermal Stability
Maintains viscosity within ±5% across 20-150°C operating range, with flash points exceeding 180°C. This ensures consistent lubrication during high-temperature machining (chip temperatures up to 800°C).

3. Corrosion Inhibition
Passes ASTM D665 rust tests with 98-100% protection ratings, containing 2-5% amine carboxylates. Provides 30-day workpiece protection in 85% RH environments.

4. Chip Flushing Efficiency
High-velocity systems (15-25 m/sec) achieve 92-97% chip removal rates, reducing recutting incidents. Specialized formulations maintain 0.5-1.2 cSt viscosity at 40°C for optimal flow.

5. Biostability
Microbial growth is limited to <10³ CFU/ml after 90 days (ISO 8199), utilizing non-formaldehyde biocides (0.3-0.8% concentration).

6. Surface Finish Enhancement
Enables Ra 0.2-0.4 μm finishes on hardened steels (HRC 50-60), reducing polishing time by 35-50% through controlled lubricant film thickness (5-15 μm).

These engineered fluids demonstrate 15-25% productivity gains in carbide tooling applications while maintaining OSHA-compliant formulations (vapor emissions <0.5 mg/m³).

Carbide Cutting Fluid: Key Application Fields

1. Metal Machining: Carbide cutting fluids are widely used in CNC milling, turning, and drilling operations for metals like steel, aluminum, and titanium alloys. They reduce friction, dissipate heat, and extend tool life in high-speed machining.

2. Automotive Manufacturing: Essential for engine component production, transmission parts machining, and brake system manufacturing. These fluids ensure precision while protecting expensive carbide tools in mass-production environments.

3. Aerospace Industry: Critical for machining heat-resistant superalloys and composite materials used in aircraft components. The fluids provide thermal stability during demanding machining of turbine blades and structural parts.

4. Die & Mold Making: Used in precision machining of hardened steel molds and dies for injection molding or stamping. The fluids prevent workpiece distortion and maintain dimensional accuracy in intricate geometries.

5. Medical Device Production: Applied when machining surgical instruments and orthopedic implants from stainless steel or titanium. They meet stringent cleanliness requirements while preventing micro-burrs.

6. Energy Sector: Vital for manufacturing wind turbine components, oil/gas valves, and nuclear reactor parts. The fluids withstand extreme pressures during machining of corrosion-resistant materials.

【packaging specifications】

18L per plastic drum, 200L per large iron drum

【Precautions】

1. Due to different production batches, there may be variations in the color of the cutting fluid, which does not affect normal use.

2. This product should be stored in a dry, cool, and well-ventilated warehouse, avoiding exposure to sunlight and rain during storage and transportation. 

Hard Alloy Grinding Fluid CUT-526B .pdf