JF-907 Copper Wire Drawing Oil is a high-performance lubricant specially designed for the copper wire drawing process. It uses high-quality mineral oil or synthetic base oil, and adds special anti-wear, anti-oxidation, anti-corrosion and anti-foam additives to ensure excellent lubrication and cooling effects during the copper wire drawing process. This oil is designed for high-demand copper wire production environments, and can effectively reduce the friction between the copper wire and the die, reduce the processing temperature, reduce the damage to the copper wire surface, and ensure the quality of the copper wire.
JF-907 is widely used in the copper wire manufacturing process in the electronics, communications, power and automotive industries. Through its excellent lubrication performance, JF-907 can not only extend the service life of the equipment, but also improve production efficiency, and make the copper wire surface smooth and uniform, preventing scratches, cracks and other defects during the drawing process.
In addition, JF-907 has good high temperature resistance and can continuously maintain its lubrication performance in high temperature environments to ensure the stability of the processing process. Its low volatility and environmental protection characteristics also meet current environmental protection standards and will not pollute the environment.
In short, JF-907 Copper Wire Drawing Oil is an indispensable and important lubricant in the copper wire drawing process. With its high efficiency, stability and environmental protection, it plays an important role in improving product quality and processing efficiency.
【Product Performance 】
JF-907 is developed for semi-synthetic technology and imported additives. It is suitable for all kinds of copper wire drawing machine, and has excellent stable performance in different environments. At the same time for the famous wire drawing machine manufacturers such as Nihoff, Sampu, Hongtai and Yongxiong and other equipment and use with the products..
【Product Parameters 】
Analyze the project | qualification | experimental method |
surface | Brown liquid | visualization |
PH value (10% of the concentration) | 8.5-9.6 | GB/T 6144 5.5 |
Density (g/cm3) | 0.96±0.02 | GB/T 2013-2010 |
Insulation | Foam is not higher than 2ml after 10 mim | GB/T 6144 5.6 |
refraction coefficient | 1.0 | / |
pour point | ≤-18 | GB/T 3535-2006 |
* The above parameters are for reference only and will be adjusted according to your company's actual processing situation.
【Packaging Specifications】
18L/ plastic bucket, 200L/ large iron bucket.
【Scope of application】
1.The recommended concentration is 3.5-4.5%, and the actual concentration is determined according to the production requirements (such as incoming line diameter, outgoing line diameter and drawing speed);
2.Add method:
Replace the oil tank: after cleaning the oil tank, add the appropriate amount of water, then add the brushed oil stock fluid; add new fluid: add the stock fluid directly to the oil tank as needed.
Thedrawing category | Line diameter range (MM) | working concentration | type |
Small pull | 0.8-2.6 | 6%-8% | Small pull / long small pull |
【Product storage】
1. Please place it in a cool and ventilated place indoors to avoid the sun and rain;
2. It is strictly prohibited to place it with strong acid, strong alkali and strong oxide together.
Uses:
JF-907 Copper Wire Drawing Oil is mainly used in the drawing process of copper wire. It can form an effective lubricating film between the copper wire and the drawing die, reduce friction, thereby reducing the wear of the copper wire surface and preventing defects such as scratches and cracks. The process of copper wire drawing involves high friction and high temperature environment. The use of suitable Drawing Oil can effectively reduce these effects, improve production efficiency and ensure the final quality of the copper wire.
The role of this oil is not limited to providing lubrication, but also effectively reduces the heat generated during the copper wire processing process and prevents quality problems caused by overheating of the copper wire. The temperature increase during the copper wire drawing process may cause an oxide layer to form on the surface of the copper wire, affecting the electrical performance. JF-907 has excellent cooling capacity, which can help dissipate heat in time during the processing process to ensure that the surface of the copper wire is smooth and undamaged after processing.
In addition, the oxidation resistance and corrosion resistance of JF-907 make it stable during long-term use, suitable for high-load and high-speed copper wire production environments, especially in electronics, electricity, communications, automobiles and other industries with high requirements for copper wire quality.
Features:
High-efficiency lubrication performance: Through optimized formula, JF-907 can provide continuous lubrication in high-friction and high-speed operation environments, reduce friction and reduce equipment wear. Its lubricating film can still remain stable under high-pressure environments, reducing equipment failure rate and improving production stability.
Excellent cooling effect: The oil has excellent cooling performance and can effectively dissipate heat to prevent overheating from causing damage to the copper wire. When the copper wire is drawn, friction and pressure will cause heat accumulation. If the heat cannot be effectively dissipated, it may cause the copper wire to deform or even break. JF-907 effectively avoids this problem through its excellent heat dissipation performance, ensuring the smooth progress of the processing process.
Strong antioxidant property: JF-907 contains antioxidant additives, which can effectively delay the aging of the oil and maintain a long-term lubrication effect. It is not easy to oxidize even in high-temperature environments. When the copper wire is drawn, the oil will come into contact with the air and the metal surface. Ordinary oils are prone to oxidation and deterioration, resulting in a decrease in lubrication performance. JF-907 can maintain long-term efficient lubrication and will not affect the processing quality of the copper wire due to oxidation.
Anti-corrosion function: The anti-corrosion agent added can effectively prevent the equipment and copper wire surface from corrosion, extending the service life of equipment and tools. During the copper wire drawing process, the oil not only plays a lubricating role, but also prevents the mold and copper wire surface from contacting with moisture or other corrosive substances in the air, reducing the impact of corrosion on the production process.
Environmental protection: JF-907 uses ingredients that meet environmental protection requirements and meet the current industry requirements for low pollution and low volatility. Compared with traditional oils, the low volatility and non-toxicity of JF-907 make it more environmentally friendly and meet the strict requirements of modern manufacturing industry for environmental protection standards.
Advantages:
Improve production efficiency: Due to its excellent lubrication and cooling properties, JF-907 can reduce friction and heat during copper wire drawing, thereby reducing equipment wear and downtime and improving production efficiency. The high temperature generated during the drawing process will affect the quality and production efficiency of the copper wire. JF-907 avoids this problem through excellent cooling effect, allowing the production line to operate more stably and efficiently.
Extend equipment life: By reducing friction and heat accumulation, JF-907 effectively reduces equipment wear, extends the service life of production equipment, molds and tools, and reduces maintenance costs. Long-term use of JF-907 can reduce equipment failure rate and maintenance requirements, thereby reducing the operating costs of enterprises.
Improve copper wire quality: During the drawing process, JF-907 can protect the surface of the copper wire from damage, avoid defects such as scratches and cracks, thereby ensuring the stability of the copper wire quality. The surface quality of the copper wire directly affects its subsequent application effect. The use of JF-907 can ensure that the surface of each copper wire is smooth and defect-free.
Adapt to a variety of working environments: The oil can still maintain stable performance under high temperature, high load and high speed working conditions, adapt to different working conditions, and is widely used in various copper wire drawing processes. Whether in mass production or high-precision processing, JF-907 can provide excellent performance support.
Environmentally friendly and pollution-free: JF-907 meets environmental protection requirements, has low volatility and is non-toxic, which can reduce pollution to the environment and meet the current industry's strict requirements for environmental protection and safety. As environmental regulations become increasingly stringent, JF-907, as an oil that meets environmental standards, can help companies better cope with these challenges.
FAQ:
How to store JF-907 Copper Wire Drawing Oil?
JF-907 Copper Wire Drawing Oil should be stored in a cool, dry place, away from direct sunlight and high temperature environment. The recommended storage temperature is 10-30℃. When storing, make sure the container is sealed and avoid contact with moisture and air to prevent oil contamination or performance degradation. Avoid placing it in a humid environment or an environment with strong chemical odors, which will ensure the long-term stability of the oil.
Is JF-907 oil suitable for all types of copper wires?
JF-907 Copper Wire Drawing Oil is suitable for most common specifications of copper wire drawing processes, but for some special materials of copper wire, it is recommended to conduct a small-scale test before use to ensure that the oil is compatible with the copper wire used. For example, for copper wires with different alloy compositions, the formula of the drawing oil may need to be adjusted to ensure its optimal lubrication and cooling effect.
Does JF-907 oil need to be replaced regularly?
Yes, JF-907 Copper Wire Drawing Oil needs to be replaced regularly. The service life of the oil will be affected by factors such as working conditions, load and temperature, so it should be regularly checked and replaced according to actual use. Generally, it should be replaced in time after each period of use or when the oil deteriorates. For high-load working environments, the quality of the oil may need to be checked more frequently to ensure that it always provides the best lubrication effect.
Does JF-907 have health hazards to operators?
JF-907 Copper Wire Drawing Oil is a product that meets environmental and safety standards and does not contain harmful substances. Under normal use, it will not cause health hazards to operators. However, in order to protect the health of the operator, appropriate protective equipment such as gloves and goggles should be worn during use, and a good ventilation environment should be ensured. If the oil comes into direct contact with the skin, it should be washed with water immediately.
Does JF-907 oil need to be mixed with other lubricants?
Generally, JF-907 Copper Wire Drawing Oil is not recommended to be mixed with other lubricants. Different types of oils may chemically react or reduce the performance of the oil, affecting the copper wire drawing effect. In order to ensure the best lubrication effect, it is recommended to use JF-907 alone. If there are special needs, it is best to communicate with the supplier and conduct appropriate experimental tests.