JF-905 Copper Wire Medium Pull Oil

Copper Wire Medium Pull Oil is a lubricant specially used in the copper wire drawing process. It can provide excellent lubrication effect during medium-intensity wire drawing, reduce friction and wear, and ensure smooth wire drawing process. Copper Wire Medium Pull Oil has good cooling performance, which can effectively reduce the temperature of the wire during the drawing process, thereby extending the service life of the mold and equipment. In addition, Copper Wire Medium Pull Oil has good oxidation resistance and stability, which can prevent oxidation spots on the surface of the copper wire and maintain the high-quality surface finish of the product. Copper Wire Medium Pull Oil is suitable for medium-speed and medium-intensity wire drawing processes, and is widely used in cables, wires and related electronic industries to ensure the efficiency of the wire drawing process and the quality of the finished product.

【Product Performance 】

JF-905 is developed for semi-synthetic technology and imported additives. It is suitable for all kinds of copper wire drawing machine, and has excellent stable performance in different environments. At the same time for the famous wire drawing machine manufacturers such as Nihoff, Sampu, Hongtai and Yongxiong and other equipment and use with the products..

【Product Parameters 】

* The above parameters are for reference only and will be adjusted according to your company's actual processing situation.

【Performance Characteristics】

1. selected table work, copper wire finished surface bright and smooth, no oxidation discoloration, no burr;

2. excellent lubrication and anti-wear performance, reduce the wear of the mold, effectively prolong the service life of the mold;

3.excellent pH stabilizer, good antibacterial, drawing oil long service life;

4. wide range of application, can be applicable for copper wire pull, pull processing and use.

【Packaging Specifications】

18L/ plastic bucket, 200L/ large iron bucket.

【Scope of application】

1.The recommended concentration is 3.5-4.5%, and the actual concentration is determined according to the production requirements (such as incoming line diameter, outgoing line diameter and drawing speed);

2.Add method:

Replace the oil tank: after cleaning the oil tank, add the appropriate amount of water, then add the brushed oil stock fluid; add new fluid: add the stock fluid directly to the oil tank as needed.

【Product storage】

1. Please place it in a cool and ventilated place indoors to avoid the sun and rain;

2. It is strictly prohibited to place it with strong acid, strong alkali and strong oxide together.

JF-905 Copper Wire Medium Pull Oil is a semi composite lubricating oil designed specifically for copper wire pulling (diameter 0.1-3.0mm) process. Its core advantages include high extreme pressure and anti-wear performance (PB value ≥ 700kg), and low oil film residue technology (high temperature volatility ≤ 1.2%)/ 24h@120 ℃) and multi metal compatibility protection (copper/aluminum/steel compatibility rating A). The viscosity range of the product covers 40-80cSt (40 ℃), flash point ≥ 200 ℃, oxidation stability (TOST life) ≥ 3000 hours. It has passed ISO 6743-9A standard certification and is suitable for medium pull processing of bare copper wire, tin plated copper wire, copper-clad aluminum wire and other materials. It is widely used in high value-added fields such as new energy vehicle high-voltage wire harnesses, communication base station feeders, photovoltaic inverter cables, etc., and has become a benchmark solution for balancing "precision efficiency cost" in medium pull technology.

2、 Characteristics

Extreme pressure anti-wear and high-efficiency lubrication performance

Extreme pressure additive system:

Composite sulfide+chlorinated paraffin: forms a chemical adsorption film with a thickness of 1-3 μ m, with a load-bearing capacity of 700kg (PB value, ASTM D2783 standard), which is 55% higher than traditional mineral oil (PB value 450kg). When drawing a copper wire with a diameter of 1.2mm to a diameter of 0.8mm (surface reduction rate of 33%), the mold life is extended to 800 tons (traditional oil is only 500 tons).

Wear resistance and durability: Under the Falex four ball test (load 392N, speed 1200rpm), the wear spot diameter is 0.42mm (ASTM D4172 standard), and the wear resistance life reaches 6000 cycles, which is 2.5 times that of ordinary oil, reducing the fluctuation of wire diameter caused by mold wear (± 0.003mm → ± 0.001mm).

Friction coefficient optimization:

Dynamic friction coefficient: In the steel copper friction pair, μ=0.08 (47% lower than mineral oil μ=0.15), the pulling force is reduced by 18%, and the energy consumption cost is saved by 12% (calculated based on a daily energy line of 10 tons, saving about 80000 kWh of electricity per year).

Boundary lubrication efficiency: A "liquid solid" mixed lubrication film is formed in the entrance area of the mold, effectively suppressing the adhesive wear between the copper wire and the mold. The wire breakage rate is reduced from 0.5% to 0.15%, and the qualification rate is increased to 99.5%.

Low residue and efficient cleaning performance

High temperature volatility control:

Volatile rate at 120 ℃/24h: ≤ 1.2% (TGA thermogravimetric analysis), reducing oil film residue by 80% compared to traditional oils (volatile rate ≥ 3%), avoiding the formation of "oil spots" defects in the insulation layer of enameled wire after baking (reducing the risk of insulation breakdown by 90%).

Residual components: carbide content ≤ 0.5% (weight ratio), solubility of cleaning agent ≥ 95% (isopropanol ultrasonic cleaning for 10 minutes), suitable for automated spray cleaning lines, reducing cleaning costs by 30%.

Filter compatibility:

Filter life: Supports continuous use of 5 μ m glass fiber filter for 1000 hours (three times longer than mineral oil filter life), with a filtration efficiency of ≥ 99.5%, ensuring oil cleanliness below NAS level 7, and reducing wire scratches caused by particle pollution (scratch depth ≤ 0.5 μ m).

Multi metal protection and chemical stability

Copper/Aluminum/Steel Compatible Protection:

Copper corrosion suppression: Neutral salt spray test (ASTM B117) for 720 hours without red rust, copper surface contact resistance change rate ≤ 3% (initial value 0.5m Ω), avoiding resistance fluctuations caused by corrosion (± 0.015m Ω → ± 0.005m Ω).

Aluminum wire compatibility: In the drawing of copper-clad aluminum wire (Cu/Al volume ratio 7:3), there is no risk of hydrogen embrittlement in the aluminum layer (hydrogen content ≤ 0.2ppm), and the tensile strength retention rate is ≥ 95% (traditional oil ≤ 85%), meeting the requirements of low loss for high-frequency signal transmission wire (conductor resistivity ≤ 0.027 Ω· mm ²/m at 20 ℃).

Chemical stability:

Acid value control: After aging at 100 ℃ for 1000 hours, the acid value increases by ≤ 0.15mgKOH/g (GB/T 264 standard) to avoid corrosion of the mold by acidic substances (mold hardness decrease ≤ 1HRC), and reduce the frequency of mold replacement (monthly average replacement frequency reduced from 3 times to 1 time).

Hydrolytic stability: stored in a 95% humidity environment for 7 days, with a viscosity change rate of ≤ 5% (40 ℃), and an oil emulsification tendency rating of level 1 (ASTM D2619 standard), ensuring continuous lubrication performance in humid environments.

Environmental Protection and Operational Safety

Biodegradation and low toxicity:

OECD 301F biodegradation rate: ≥ 85% (28 days), reducing the cost of waste oil treatment by 50% (difficult to degrade oil), in compliance with the EU ELV directive, suitable for export processing of automotive wiring harnesses.

Acute oral toxicity: LD50>5000mg/kg (rats), operators do not need to wear gas masks, workshop VOCs emission concentration ≤ 20mg/m ³ (below the national standard limit of 80%), improving the health risks of the working environment.

Flash point and explosion safety:

Flash point: ≥ 200 ℃ (COC method), fire risk level is "Flammable - Level 2" (NFPA 704 standard), with a 25% increase in safety compared to mineral oil (flash point ≤ 160 ℃), suitable for unmanned intelligent workshops.

Static dissipation: Surface resistivity ≤ 10 ¹⁰ Ω (ASTM D257 standard), avoiding static sparks generated by oil friction in pipelines (static voltage ≤ 50V), and eliminating the risk of explosion.

3、 Application scenario analysis

High voltage wire harness processing for new energy vehicles

800V platform copper bar drawing:

When pulled to a diameter of 1.5mm (with a surface reduction rate of 67%) in a copper bar with a diameter of 3.0mm, the JF-905 oil film can withstand an instantaneous pressure of 1000MPa, and the surface roughness Ra decreases from 1.2 μ m to 0.6 μ m. After twisting, the conductor resistivity decreases by 8% (compared to unlubricated conductors), meeting the low loss requirements of an 800V fast charging system.

After 1000 cycles of cold and hot shock from -40 ℃ to+150 ℃, the resistance change rate of copper wire used in conjunction with JF-905 is ≤ 0.8%, ensuring the stability of high-voltage transmission from the battery pack to the motor.

Lacquered flat wire fine drawing:

In the drawing of a flat wire with a diameter of 0.8 × 2.0mm, the oil film thickness can be controlled to 1.5 μ m, the wire breakage rate can be reduced from 0.3% to 0.08%, and the wire diameter tolerance is ± 0.005mm (measured ± 0.003mm), which is suitable for the design requirement of a stator slot full rate of ≥ 75% for flat wire motors.

Production of communication base station feeders and jumpers

5G high-frequency coaxial cable:

When the insulation layer is wrapped around a 0.5mm tin plated copper wire, JF-905 reduces the friction between the wire and the mold by 35%, increases the winding speed to 90m/min (20% higher than mineral oil technology), and the attenuation constant α ≤ 0.09dB/m (3GHz frequency band), meeting the low loss transmission requirements from the base station antenna to the RRU.

After rapid curing at 200 ℃/20 seconds, the oil film forms an insulation layer with a dielectric constant of ε ≤ 2.2 and an insertion loss of ≤ 0.12dB (6GHz), suitable for millimeter wave communication harnesses.

Fiber optic patch panel jumper:

Used for drawing Φ 0.25mm copper alloy wire, with a friction coefficient of μ=0.09 between the oil and copper iron nickel alloy, a jumper insertion and removal life of ≥ 1000 times (traditional oil only 700 times), and a contact resistance change rate of ≤ 5% (initial value 20m Ω).

Photovoltaic inverters and energy storage cables

High current photovoltaic DC line:

When pulled to a diameter of 1.2mm in a copper wire with a diameter of 2.0mm, the JF-905 oil film reduces the conductor resistance by 6% (compared to the dry pulling process), reduces the line loss of the 1500V system by 0.3%/km, and improves the power generation efficiency of the photovoltaic power station.

The oil has passed UL 44 certification, with a temperature resistance level of -40 ℃ to+125 ℃. After being stored in a desert environment (70 ℃/20% humidity) for 1 year, the copper wire contact resistance change rate is ≤ 2%, ensuring the long-term reliability of the energy storage system.

Copper busbar processing for combiner box:

When pulled to 4mm in T2 copper bar (thickness 6mm), JF-905 reduces mold wear by 40%, increases surface hardness by 10HV (Brinell hardness tester), bends 90 ° without cracks, and meets the IP68 protection level of the combiner box design.